The Six Big Losses of TPM
From TPM for Supervisors by Kunio Shirose:
OEE Improvement Process
- Measure the extent of each of the six big losses
- Determine how much each loss affects OEE
- Find out what problems stand in the way of improving availability, performance rate, and quality rate
- Determine targets and orientations needed to solve problems discovered in step 3
- Find out how higher equipment effectiveness will affect cost-cutting and profit-boosting
The Six Big Losses
- Breakdown losses
- Setup and adjustment losses
- Idling and minor stoppage losses
- Speed losses
- Quality defects and rework
- Startup/yield losses
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